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High-resolution, non-contact 3D metrologyintegrated into precision EDM machines.

Alicona Manufacturing brings the latest manufacturing generation to the next level through a unique combination of high resolution optical 3D measurement technology and automated machine programing. Based upon Smart Manufacturing Alicona Manufacturing is setting the trend of integrated manufacturing by offering a production system where components are measured directly inside the machine during the manufacturing process.

The pioneering closed-loop technology allows miniaturized EDM components with complex geometries to be manufactured using continuous high resolution measurements for inspection.

The internal measurement evaluates possible deviations from the target geometry and reports them directly to the machine which eliminates the need to remove parts for measurement. Based upon the internal evaluation, the machine automatically modifies the process parameters for further manufacturing.

In comparison to traditional production, the modern approach consists of a closed loop. By integrating the measurement unit into the EDM machine the coordinate systems of the machining center and the optical sensor are not only the same. This also eliminates the need to unclamp and reclamp the EDM component for quality control.

The new processing method with the closed loop machining – measuring – modifying – machining, where deviations to the target value are instantly recognized and corrected, has the potential to increase machining accuracy fourfold.

Let’s say you only measure the first part and then produce a 100 pieces without measuring. But the parameters during the machining process could change the environment (e.g. temperature is affecting the position of the machine). Therefore, the operator has to stand next to the machine and watch like a parent.

With Closed-Loop Manufacturing the sensor head keeps track of what the machine is doing. The end result is that even if we add more time to measure, we basically get the job done faster with more throughput because only very little things are done twice. On top of this, you are not wearing your tools. There is no trade-off!

Higher precision at less labour through automation with the confirmation based on the sensor. With Closed-Loop Manufacturing we allow the operator to make other decisions with his time. As a result the operator will be very efficient.

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We deliver your parts in Closed-Loop Manufacturing quality.

With Closed-Loop Manufacturing our machining accuracy is increased up to fourfold. Did you accept a deviation of 4-5 microns before, you now benefit from deviations as low as 1 micron. This super-high accuracy is enabled by the self-guided production method where components are automatically measured in-situ during production.

An integrated measurement sensor continuously assures the strict adherence to the set values. Does one value not correspond to the solid model, the deviation is communicated to the machining center which in turns adapts its machining parameters autonomously. Thereby, bad parts are no longer produced.

No matter how many parts you need, we deliver and of course in Closed-Loop Manufacturing quality. Our in depth knowledge enabled a leading edge automated manufacturing facility ready to produce your parts from a single prototype up to mass production.

Once your order is in the house we guarantee a fast delivery. Different batch sizes are manufactured with an incredible high accuracy enabled by automated production. You benefit from an unbeaten price performance ratio made possible by

Closed-Loop Manufacturing.

Every industry has its own demands. To fully support all requirements, we specialized in the following applications:

> Wire or sink EDM

> Laser

> Milling

Let’s tailor your own smart solution based on Closed-Loop Manufacturing.

No matter which machining center you are currently working with, we make it fit fot the 4th industrial revolution. By retooling your equipment with a state-of-the-art measurement sensor and new programming, you add intelligence to your machine and receive a closed-loop manufacturing machining center. Process optimization as optimum setting, material and design as well as operator training are included.

Molds are very expensive. The demand for their repair when damaged or worn is accordingly high. With the closed-loop manufacturing approach defects are easily detected and corrected in one process. How does it work:

1. An integrated measurement sensor quantifies the defect.

2. According to these results, repair material is added by an additive manufacturing method.

3. The sensor quantifies the added material.

4. Surplus material is removed by a subtractive machining method.

5. Final inspection verifies the successful repair.

Automated manufacturing relies on the use of computerized control systems to run a production facilit, thus, drastically reducing operator dependence. The intelligent system consisting of inter-linked CLM machines is able to handle both, the mechanical work and the scheduling of manufacturing tasks.

What was your yesterday’s investment for the future, secures your survival today. What does tomorrow bring?

Let our experience guide you by bringing your company up to speed in an ever-changing environment driven by short life cycles. Don’t waste your time and money. Let us show you our pioneering technology.

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